2019年9月30日星期一

DETAILED ANALYSIS OF THE CAUSES OF FAILURE FOR LITHIUM ION BATTERY

Find details of High Energy LFP Battery System on our website. We are a professional factory who can supply High C-Rate LFP Battery System.

Today we would like to share with you detailed analysis of the causes of failure for lithium ion battery.

High Energy LFP Battery System

High Energy LFP Battery System


Lithium-ion battery failure causes:
Commercial lithium-ion batteries often exhibit some failure phenomena during use or storage, including capacity reduction, internal resistance increase, rate performance reduction, gas production, liquid leakage, short circuit, deformation, thermal runaway, and lithium deposition. The performance, reliability and safety of lithium-ion batteries. These failures are caused by a series of complex chemical and physical mechanisms within the battery. The correct analysis and understanding of the failure phenomenon plays an important role in the performance improvement and technical improvement of the lithium ion battery.

Lithium-ion battery systems are complex, involving thermodynamics, kinetics, microstructure, interactions and reactions between components, and surface reaction.

Lithium-ion battery failure performance and failure mechanism:
(1) Capacity attenuation: The capacity attenuation of ion batteries is mainly divided into two categories: reversible capacity attenuation and irreversible capacity attenuation. Reversible capacity attenuation can restore the lost capacity by adjusting the battery charge and discharge system and improving the battery usage environment; irreversible capacity decay is an irreversible change in the internal battery that produces an unrecoverable capacity loss. The root cause of battery capacity attenuation is the failure of materials, and it is closely related to objective factors such as battery manufacturing process and battery use environment. From the material point of view, the main causes of failure are structural failure of the positive electrode material, SEI transition growth of the negative electrode surface, decomposition and deterioration of the electrolyte, corrosion of the current collector, and trace impurities in the system.
(2) Increase of internal resistance: The internal resistance of lithium-ion battery is related to the internal electron transport and ion transport process of the battery system. It is mainly divided into ohmic resistance and polarization internal resistance, wherein the polarization internal resistance is mainly caused by electrochemical polarization. There are two types of electrochemical polarization and concentration polarization. The main factors leading to the increase of the internal resistance of lithium-ion batteries are the key materials of the battery and the environment in which the battery is used. The use of synchrotron radiation technology to propose the transition mechanism of transition elements is the cause of potential hysteresis and voltage decay: It is shown that within the battery system, the abnormality of key materials is the fundamental influencing factor of internal resistance increase and battery polarization.
(3) Internal short circuit: The performance of short circuit can be divided into:
①short circuit between copper/aluminum current collectors;
②diaphragm failure loses electronic insulation or the gap becomes large, causing the positive and negative electrodes to be in micro contact, and local heat generation is serious. During further charging and discharging, it may spread to the surrounding area to form thermal runaway;
③The transition metal impurities in the positive electrode slurry are not removed, piercing the separator, or causing the lithium dendrites to form an internal short circuit;
④lithium dendrites lead to the occurrence of internal short circuits. In addition, unreasonable design and excessive local pressure can lead to internal short circuits during battery design and battery assembly. For example, the South Korean media SBS reported that Samsung Note7 caused a fire explosion, which pointed out that the positive and negative contacts caused by internal extrusion caused an internal short circuit, which caused thermal runaway of the battery. Under the induction of overcharge and overdischarge of the battery, internal short circuit will also occur, mainly due to the corrosion of the current collector, and deposition on the surface of the electrode. In severe cases, the positive and negative electrodes will be connected through the diaphragm.

If you want to know more about LFP Battery System, welcome to follow our website.

2019年9月26日星期四

ECUBE BOOST NATIONAL DAY MILITARY PARADE

The annual National Day military parade will officially open on 1st October this year. As a professional factory who can supply LFP Battery System, Ecube carries the self-developed vehicle-mounted energy storage battery system to help military armored vehicles.

LFP Battery System

The BESS (battery energy storage system) is used for special equipment. It uses thirty two 3.2V single-cell LiFePo4 batteries connected in series to form a 102.4V battery system module for easy maintenance and quick replacement.

The positive and negative output terminals are clearly marked for easy connection and inspection. At the same time, the connection between the battery and the conductive row adopts high-power laser penetration welding technology, low impedance and high strength, ensuring connection reliability. With using IPG6000W laser + custom Busbar welding fixture equipment, the welding strength is reliable, and the welding speed of the equipment is up to 80mm/s.

The battery cell has a PE blue insulating film and a gap between the cells, as well, high melting point and 2000V-resistant plastic are used between the cells.

The material insulation bracket is insulated and fixed, covering the engineering plastic top, preventing touch and short circuit. Also, reserve space above the battery pressure relief valve to prevent excessive pressure explosion during abnormal conditions, and fully guarantee the safety.

LFP Battery System

Ecube has injected new impetus into the new energy market in Europe with a new attitude and excellent product performance, and brought new ideas and new developments to promote innovation and development in the global new energy field!

If you want to learn more information about Lithium-Ion Battery System and Integrated Battery System, welcome to follow our website.

LFP Battery System

2019年9月23日星期一

THE FAILURE REASON OF LITHIUM-ION BATTERY(TWO)

We are a professional company who has Multifunctional Battery System. If you have any questions, please contact us.

Today we would like to continue to talk about some other reasons about the failure reason of lithium-ion battery.

Multifunctional Battery System
Multifunctional Battery System

(1) Gas production: LFP Battery System is mainly divided into normal gas production and abnormal gas production. The gas production phenomenon that occurs when the electrolyte is consumed during the battery formation process to form a stable SEI film is normal gas production. The gas production in the formation stage is mainly caused by the reaction of the ester single/double electron reaction to produce H2, CO2, C2H2 and the like. The abnormal gas production is mainly caused by the transition of the electrolyte to release the gas or the oxygen release of the positive electrode material during the cycle of the battery. It often occurs in the soft pack battery, causing the internal pressure of the battery to be too large and deformed, breaking the aluminum foil and the inside. Battery contact problems, etc.

(2) Thermal runaway: Thermal runaway means that the local or overall temperature inside the lithium ion battery is rapidly rising. The heat cannot be dissipated in time, a large amount accumulates inside, and further side reactions are induced. Table 1 lists the thermal behaviors common within lithium-ion batteries. In order to prevent serious safety problems caused by thermal runaway of lithium ion batteries, PTC, safety valves, and thermal conductive films are often used. At the same time, system design is required in battery design, battery manufacturing process, battery management system, and battery use environment. Consideration.

(3) Analysis of lithium: Lithium deposition is a relatively common aging failure phenomenon of lithium ion batteries. The main form of expression is a layer of gray, grayish white or gray-blue material on the surface of the negative electrode piece. These substances are metallic lithium deposited on the surface of the negative electrode. The causes of lithium deposition in the battery were analyzed from two aspects, and the generation of lithium was combined with the cell manufacturing process, the battery use environment (including charge and discharge system and charge and discharge environment) and other factors. The main factors affecting dendrite growth are current density, temperature and electricity. The growth of dendrites is inhibited by adding electrolyte additives, artificial SEI, high salt concentration electrolyte, structured anode, and optimized battery configuration.

If you need any information about LFP Battery Module, please feel free to let us know.

2019年9月20日星期五

THE FAILURE REASON OF LITHIUM-ION BATTERY(ONE)

Here is a professional company talking about the failure reason of lithium-ion battery.

If you need any Lithium Iron Phosphate Battery System, feel free to contact us.

Lithium Iron Phosphate Battery
Lithium Iron Phosphate Battery

Commercial lithium-ion batteries often exhibit some failure phenomena during use or storage, including capacity reduction, internal resistance increase, rate performance reduction, gas production, liquid leakage, short circuit, deformation, thermal runaway, and lithium deposition. The performance, reliability and safety of lithium-ion batteries. These failures are caused by a series of complex chemical and physical mechanisms within the battery.

(1) Capacity attenuation: The capacity attenuation of ion batteries is mainly divided into two categories: reversible capacity attenuation and irreversible capacity attenuation. Reversible capacity attenuation can restore the lost capacity by adjusting the battery charge and discharge system and improving the battery usage environment; irreversible capacity decay is an irreversible change in the internal battery that produces an unrecoverable capacity loss. The root cause of battery capacity attenuation is the failure of materials, and it is closely related to objective factors such as battery manufacturing process and battery use environment. From the material point of view, the main causes of failure are structural failure of the positive electrode material, SEI transition growth of the negative electrode surface, decomposition and deterioration of the electrolyte, corrosion of the current collector, and trace impurities in the system.

(2) Increase of internal resistance: The internal resistance of lithium-ion battery is related to the internal electron transport and ion transport process of the battery system. It is mainly divided into ohmic resistance and polarization internal resistance, wherein the polarization internal resistance is mainly caused by electrochemical polarization. There are two types of electrochemical polarization and concentration polarization. The main factors leading to the increase of the internal resistance of lithium-ion batteries are the key materials of the battery and the environment in which the battery is used. The use of synchrotron radiation technology to propose the transition mechanism of transition elements is the cause of potential hysteresis and voltage decay: It is shown that within the battery system, the abnormality of key materials is the fundamental influencing factor of internal resistance increase and battery polarization.

(3) Internal short circuit: The performance of short circuit can be divided into: 1 short circuit between copper/aluminum current collector; 2 diaphragm failure loses electronic insulation or void becomes large, causing positive contact between positive and negative electrodes, local heat generation is serious, and further charging and discharging During the process, it may diffuse to the surrounding, forming thermal runaway; 3 the transition metal impurities in the positive electrode slurry are not removed, piercing the separator, or causing the lithium dendrites to form an internal short circuit; 4 lithium dendrites cause internal short circuits. In addition, unreasonable design and excessive local pressure can lead to internal short circuits during battery design and battery assembly. For example, the South Korean media SBS reported that Samsung Note7 caused a fire explosion, which pointed out that the positive and negative contacts caused by internal extrusion caused an internal short circuit, which caused thermal runaway of the battery. Under the induction of overcharge and overdischarge of the battery, internal short circuit will also occur, mainly due to the corrosion of the current collector, and deposition on the surface of the electrode. In severe cases, the positive and negative electrodes will be connected through the diaphragm.

If you want to learn more knowledge of Lithium Iron Phosphate Battery, welcome to follow our website.

2019年9月17日星期二

ANALYSIS OF HEAT PRODUCTION FROM LITHIUM-ION BATTERIES AND BATTERY PACKS

Temperature is very important for Lithium Iron Phosphate Battery. Low temperature can cause the lithium-ion battery to have lower electrical performance (capacity, rate performance), but it can improve the storage life of lithium-ion batteries, and high-temperature can improve electrical performance (capacity, rate performance), but It will reduce the stability of the electrode/electrolyte interface and cause rapid decay of cycle life. For a LFP Battery Pack consisting of a large number of batteries, the uneven temperature distribution inside the battery pack may cause a large difference in the performance of the single battery, resulting in uneven attenuation between the single cells, eventually leading to the battery pack.

The working conditions of lithium-ion batteries have a great influence on the heat generation of ion batteries. For example, high-rate charge and discharge will accumulate more heat in the battery for a short time, while at a small rate, it can almost achieve heat balance and reduce the temperature of the battery.

LFP Battery System
LFP Battery System

The charge-discharge rate has the greatest influence on the heat-generating power of lithium-ion batteries. The higher the rate, the higher the heat-generating power, followed by the ambient temperature. The higher the ambient temperature, the smaller the heat-generating rate, and the least affected is the SoC of the battery. In the range of %-90% SoC, the higher the SoC, the greater the heat production power. In the temperature study of the battery pack, it is found that the battery pack generates a significant temperature rise in both continuous acceleration, continuous deceleration and pulse discharge modes, and the highest temperature rise is concentrated in the central position of the battery pack, and the airflow generated by forced air cooling is generated. Most of them flow from above the battery pack, resulting in poor heat dissipation.

If you need any LFP Battery System, feel free to contact us.

2019年9月12日星期四

Lithium-Ion Battery system with BMS

PRODUCT DESCRIPTION
 The battery module consists of 12 prismatic aluminum LFP cells in series
 Single cell capacity 271AH, energy density 165Wh/kg
 Touch screen display monitoring the state of the system and each battery cell
 Equipped with 3 layers  adaptive equalization BMS,  CAN and RS485 communication
APPLICATION AREA
 Utility and Commercial ESS, UPS
 Lithium iron phosphate Battery Rack for Data Center
 Lithium iron phosphate Battery Cabinet for Telecom
 Lithium-Ion Battery Rack for Business Center
 Lithium-Ion Battery Cabinet for Home using
 Li-Ion Battery Cabinet for Hospital
 LFP Battery system for Subway
 LFP Battery Cabinet for Train Station
 High Energy LFP Battery System for PV system
 High Energy Li-Ion Battery System for Solar system
 Li-Ion Battery with BMS for Wind turbine
 Li-Ion Battery Rack with BMS for State Grid
 LFP Battery system with BMS for Backup power supply
 LFP Battery Rack with BMS for Hydroelectric power generation
 High Energy Lithium-ion Battery System for Off-grid connection
 Utility High Energy Lithium-ion Battery System for Grid connection
 Commercial ESS Lithium-ion Battery System for Commercial Center
 Reliability Lithium-ion Battery System for Super Market

PRODUCT FEATURES
 Battery cells with industry-leading energy density and reliability.
 The maximum loaded capacity of a 40FT container can be more than 4MW
 Equipped with adaptive equalization BMS, display screen, CAN and RS485 communication
 Modular system with standard modules convenient for maintenance and expansion
 Systems parallelizable

2019年9月9日星期一

High Energy Li-Ion Battery System

PRODUCT DESCRIPTION
 The battery module consists of 12 prismatic aluminum LFP cells in series
 Single cell capacity 271AH, energy density 165Wh/kg
 Touch screen display monitoring the state of the system and each battery cell
 Equipped with 3 layers  adaptive equalization BMS,  CAN and RS485 communication
APPLICATION AREA
 Utility and Commercial ESS, UPS
 Lithium iron phosphate Battery Rack for Data Center
 Lithium iron phosphate Battery Cabinet for Telecom
 Lithium-Ion Battery Rack for Business Center
 Lithium-Ion Battery Cabinet for Home using
 Li-Ion Battery Cabinet for Hospital
 LFP Battery system for Subway
 LFP Battery Cabinet for Train Station
 High Energy LFP Battery System for PV system
 High Energy Li-Ion Battery System for Solar system
 Li-Ion Battery system with BMS for Wind turbine
 Li-Ion Battery Rack with BMS for State Grid
 LFP Battery system with BMS for Backup power supply
 LFP Battery Rack with BMS for Hydroelectric power generation
 High Energy Lithium-ion Battery System for Off-grid connection
 Utility High Energy Lithium-ion Battery System for Grid connection
 Commercial ESS Lithium-ion Battery System for Commercial Center
 Reliability Lithium-ion Battery System for Super Market

PRODUCT FEATURES
 Battery cells with industry-leading energy density and reliability.
 The maximum loaded capacity of a 40FT container can be more than 4MW
 Equipped with adaptive equalization BMS, display screen, CAN and RS485 communication
 Modular system with standard modules convenient for maintenance and expansion
 Systems parallelizable

2019年9月6日星期五

Data Center Mount Lithium Battery System

PRODUCT DESCRIPTION
 2U Height Module, fits on 19 “ Standard  Rack
 System consists of cylindrical LFP cells in series and parallels, with a maximum system capacity of 2.42kWH
 Touch screen display monitoring the state of the system and each battery cell
 Support 20 minutes backup time for 6KVA  UPS
 Equipped with 3 layers  adaptive equalization BMS,CAN and RS48 communication
Lithium-Ion Battery Cabinet Application Area
 UPS, Data Center,  Telecom, Residential
 Rack Mount LFP Battery System for UPS
 Rack Mount Li-Ion Battery System for Data center UPS
 Rack Mount Lithium Battery System for Telecom UPS
 UPS Rack Mount Lithium Battery System 
 Telecom Rack Mount Lithium Battery System
 Data Center Mount Lithium Battery System
 Lithium iron phosphate battery for business certer
 Lithium iron phosphate Battery Pack for Hospital
 Lithium iron phosphate Battery Module for Subway
 Lithium-Ion Battery Module for Train Station
 LFP Battery Pack for PV system
 LFP Battery Module for Solar power
 Lithium-Ion Battery with BMS for ESS
 Lithium-Ion Battery Pack with BMS for Wind turbine
 Lithium-Ion Battery Module with BMS for Warehouse backup power supply
 Li-Ion Battery with BMS for State Grid
 Li-Ion Battery Pack with BMS for Super Market
 Li-Ion Battery Module with BMS for Office UPS
 LFP battery with BMS for Grid connection
 LFP Battery Module with BMS for Off-grid connection
 UPS Lithium-ion Battery System 
 Lithium-Ion Battery System for Bus station
 Frequency Regulation Lithium-Ion Battery System
 Peak Load Shifting Lithium-Ion Battery System


 Up to 480V DC out put with handy size.
 High power density supports maximum 3C discharge
 Highly modular system convenient for maintenance  and expansion
 Systems parallelizable

2019年9月3日星期二

Telecom Rack Mount Lithium Battery System

PRODUCT DESCRIPTION
 2U Height Module, fits on 19 Standard  Rack
 System consists of cylindrical LFP cells in series and parallels, with a maximum system capacity of 2.42kWH
 Touch screen display monitoring the state of the system and each battery cell
 Support 20 minutes backup time for 6KVA  UPS
 Equipped with 3 layers  adaptive equalization BMS,CAN and RS48 communication
APPLICATION AREA
 UPS, Data Center,  Telecom, Residential
 Rack Mount LFP Battery System for UPS
 Rack Mount Li-Ion Battery System for Data center UPS
 Rack Mount Lithium Battery System for Telecom UPS
 UPS Rack Mount Lithium Battery System 
 Telecom Rack Mount Lithium Battery System

 Data Center Mount Lithium Battery System
 Lithium iron phosphate battery for business certer
 Lithium iron phosphate Battery Pack for Hospital
 Lithium iron phosphate Battery Module for Subway
 Lithium-Ion Battery Module for Train Station
 LFP Battery Pack for PV system
 LFP Battery Module for Solar power
 Lithium-Ion Battery with BMS for ESS
 Lithium-Ion Battery Pack with BMS for Wind turbine
 Lithium-Ion Battery Module with BMS for Warehouse backup power supply
 Li-Ion Battery with BMS for State Grid
 Li-Ion Battery Pack with BMS for Super Market
 Li-Ion Battery Module with BMS for Office UPS
 LFP battery with BMS for Grid connection
 LFP Battery Module with BMS for Off-grid connection
 UPS Lithium-ion Battery System 
 Lithium-Ion Battery System for Bus station
 Frequency Regulation Lithium-Ion Battery System
 Peak Load Shifting Lithium-Ion Battery System

 Up to 480V DC out put with handy size.
 High power density supports maximum 3C discharge
 Highly modular system convenient for maintenance  and expansion
 Systems parallelizable